Custom Designed Furnaces & Ovens

Even with one of the most varied and extensive ranges of furnaces and ovens available, there are still occasions when a standard design simply does not meet a user’s precise requirements. That is when the real advantage in dealing direct with the manufacturer becomes clear, especially a manufacturer, who has the breadth and experience that Carbolite Gero possesses.

We can easily quote modifications or even a custom built furnace or oven. It may be something as simple as needing one of our standard products just a little larger or smaller, or to reach a higher temperature. Alternatively it may be a design that is required for a standard test method or to work within standards compliant regimes such as AMS 2750E or Nadcap for heat treatment applications.

In these situations Carbolite Gero has the experience and skills to modify our standard designs or engineer bespoke solutions in order to achieve the appropriate levels of compliance. Below are some examples showing just a few types of furnace and oven modifications that are available.
  • Uniformity and Heat

    Uniformity and Heat
    • Multi zone furnaces
    • Tailor made larger ovens and furnaces
    • Forced and natural convection ovens
    • kaskádová kontrola
    • Hot wall furnaces
    • Cold wall furnaces
  • Nadcap AMS2750E and CQI‑9 compliance

    Nadcap AMS2750E and CQI‑9 compliance
    • For aerospace and automotive Industry
    • Temperature range compliance
    • Třída teplotní uniformity
    • Temperature instrumentation type
    • Uniform zone requirements
    • TUS and SAT
  • Special Atmosphere and Ultra High Vacuum

    Special Atmosphere and Ultra High Vacuum
    • Modified atmosphere
    • Controlled atmosphere with inert gases
    • Reactive gases (H2, CO, CO2, H2S, H2O, CH4, Ethene and others on request)
    • Ultra-high vacuum and partial pressure
    • SiC tiles for element protection
    • After burner (thermal, catalytic or with active propane gas flame)
  • Clean Room

    Clean Room
    • Flange mounts to fit in clean room walls
    • Up to clean room class 5 (ISO 14644-1), class 100 (Federal standard 209E)
    • Ovens up to 700°C
    • Furnaces up to 3000°C
    • Oven and furnace body in grey room
  • Glove Box

    Glove Box
    • Tube furnaces up to 1800°C
    • Komorové pece až do 3000°C
    • K dispozici všechny velikosti rukavicového boxu
    • Front loading furnace
    • Spodem plněná pec s rukavicovým boxem
  • High Pressure Furnaces

    High Pressure Furnaces
    • Up to 100 bar
    • Up to 3000°C
    • Sapphire glass windows for pyrometer
    • Automatizované pneumatické bajonetové blokování
  • Large Industrial Ovens / Furnaces

    Large Industrial Ovens / Furnaces
    • Heavy duty applications
    • Production furnaces
    • Reinforced chamber hearths
    • Higher rated heating elements
    • Loading of heavy loads
    • Annual service contracts
  • Fast Cooling

    Fast Cooling
    • Dmychadlo okolního vzduchu
    • Water cooling
    • Water cooled heat exchanger for inert atmospheres
    • Moving radiation shields for fast cooling under vacuum
    • Quenching in water or oil
  • Sample Weighing

    Sample Weighing
    • Mass loss during heat treatment
    • In air
    • Under inert atmosphere
  • Advanced Loading Concepts

    Advanced Loading Concepts
    • Loading trays and trolleys
    • Bottom, front or top loading
    • Higher sample weights
    • Motorised doors and opening mechanisms
  • Movements

    Movements
    • Movement of sample
    • Testování stárnutí
    • Thermal cycling
  • Viewing Ports & Windows

    Viewing Ports & Windows
    • Standard viewing ports and windows
    • Quartz glass windows up to 1100°C
    • Thermocouple and viewing ports
    • Pyrometers up to 3000°C
    • Sliding thermocouples up to 1500°C
  • Combined Furnace Racks

    Combined Furnace Racks
    • Space saving racks
    • Safety containments available
    • Common control box
  • HMI and PLC Control Systems

    HMI and PLC Control Systems
    • Siemens PLC with touch screens
    • WinCC and TP1900
    • Advanced PID control
  • Continuous Heat Treatment: Mesh Belt Furnaces

    Continuous Heat Treatment: Mesh Belt Furnaces
    • Up to 1100°C
    • Inert gas
    • Hydrogen gas controls
    • Multi zone models
    • Cooling zones
    • Various widths and lengths available
    • To meet AMS 2750E
    • O2 sensor for monitoring and controlling modified atmospheres
    • Temperature and gas standby mode for economical operation
  • Continuous Heat Treatment: Strand Line Furnaces

    Continuous Heat Treatment: Strand Line Furnaces
    • Continuous single and multi-lane strand furnaces for hardening and tempering
    • Maximum operating temperature: 1300°C
    • Inert or reactive gas
    • Cooling via in-line quenching
  • Continuous Heat Treatment: Rotating Tube Furnaces

    Continuous Heat Treatment: Rotating Tube Furnaces
    • Rotating tube furnaces up to 1500°C
    • Various feeder systems
    • Multi zone design
    • Inert gas heat treatment
    • Laboratory, pilot scale and industrial models
  • Continuous Heat Treatment: Carbon Fibres

    Continuous Heat Treatment: Carbon Fibres
    • Debinding up to 800°C
    • Pre-sintering up to 1300°C
    • High temperature sintering up to 2200°C
    • Simultaneous heat treatment of multiple carbon fibres